Rotor blade deformation test rig

The TFD rotor blade deformation test rig enables the investigation of blade vibrations and flutter behavior on wind turbines on a scaled scale. With state-of-the-art measurement technology and flexible configurations, realistic boundary conditions can be precisely simulated.

Description

Areas of application

  • Digital Image Correlation (DIC): Testing for the measurement of rotor blade vibrations during operation

  • Validation: Verification and optimization of measurement results of rotating systems

  • Flutter behaviour: Analysis of aeroelastic phenomena on rotor blades

Technical setup and operation

  • Structure: Four units - base, tower, platform, rotor - for flexible adaptation to the ground and requirements

  • Rotor shaft: Hollow shaft with slip ring for signal guidance; continuous condition monitoring with incremental encoders and acceleration sensors

  • Vibration excitation: Pulses at low speeds; piezo patches induce vibrations at higher speeds (voltages up to 1500 V)

  • Drive: Asynchronous motor with bevel gearbox for rotor speeds between 10-500 1/min

  • Rotor mount: Accommodates rotors up to 2.2 m in diameter

Measurement technology

  • Digital Image Correlation (DIC): Optical measurement of rotor blade vibrations

  • Strain gauges (DMS): Detection of load conditions

  • Laser distance measurement: Precise determination of distances and movements

Specifications

Motor power 1,5 kW
Maximum rotational speed: 500 1/min
Number of test points inside rotating system 6
Rotational speed of the rotor shaft is monitored with an incremental encoder
Maximum rotor diameter: 2,2 m